Custom Die Casting, Gravity Casting, Aluminum/Alloy & Zinc
High Pressure Aluminum Die Casting (up to 2200 ton presses) and Zinc (up to 1250 ton presses).
Other Metal Casting Processes:
- Gravity casting of Aluminum (up to the size of 2,000mm*2,000mm*1,000mm)
- Centrifugal Casting
- Investment casting of most metals
- Sand Casting of ferrous and non ferrous metals
ISO 13485 Certified both in USA & Asian facilities
In Gravity, Aluminum and Alloy Die Casting the hot molten metals cause heat-checking, erosion, and soldering in the dies.
Die Tooling is created with a different set of constraints than is used for high pressure processes with lower temperatures – such as injection molding. We run all metal and plastic products under ISO 9001 & ISO 13485. Die Casting and Gravity Casting cavities and cores are usually made solid . Thin steel and core / ejector pins may be inserted in this process, however, these can wear out quickly. Many of the die casting detailing needs to be secondary machined, instead of molded / cast in. Regular maintenance of molds is crucial – and often includes Pre-stressing surfaces (Shot peening) to minimize the wear.
We can produce aluminum die castings and zinc die castings in all quantities.